CONDITION MONITORING

Beijing Bohua Xinzhi Technology, Inc. provides total solution on machinery health management and diagnostic services for Oil, Gas, Chemical, Rail Transportation, Ship Power, Power, Metallurgy, Coal Mine, Cement and other industries.

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BH9000 Machinery Protection System (MPS)

The BH9000 Machinery Protection System (MPS) features condition monitoring, fault diagnosis, and vibration protection in one system, making it suitable for monitoring and protection of critical machinery. The system continuously monitors vibration and process parameters, such as radial vibration, case vibration, axial displacement, key phase, speed, eccentricity, differential expansion, temperature, and pressure etc. It provides reliable protection against catastrophic equipment failures and offers comprehensive analytical tools for predicting and diagnosing mechanical faults.

System Functions

Data Acquisition

The BH9000 can continuously and synchronously collect, analyze and store all kinds of input signals, and can automatically identify the running status of the machine, such as startup/shutdown, speed up/down, and normal or abnormal status, and collect data according to the running status.

Protection Function

When there is an abnormality in the machine, the system drives relays output according to the logical operation which is set inside system to shutdown machine in order to avoid greater losses.

Current Output

Each input channel corresponds to a 4-20 mA output, which converts the sensor measurement value into a current signal for PLC, DCS or others.

Event List

Records alarm events and system events. The list of events allows you to recognize the status of the BH9000 at the moment of the event.

Data Analysis

BH9000 has professional vibration analysis tools, including Trend, Waveform, Spectrum, Phase, Envelope, Shaft Orbit, Shaft Position, Waterfall, Bode, Polar, Cascade and so on.

Fault Diagnosis

It is possible to diagnose mechanical faults such as imbalance, misalignment, component dislodgement, surge, flow excitation, gear and bearing failure, etc., based on professional analysis tools.

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Data Collector

BH7000 Data Collector, a key hardware, is designed for condition monitoring system. The modularization feature makes BH7000 a universal platform which can be applied in any scenario. By combining different modules, BH7000 can be applied on various machines.

-Adopts modularized design, different signals go into different input modules.

-Supports the free combination of different types of signals such as IEPE, Inductive sensor, eddy current sensor, photoelectric sensor, 4~20mA, ±21V and PT100 etc.

-Supports multi-channel data acquisition in continuous, full cycle, and synchronous way.

-Supports 2.56K to 256K Hz adjustable Sampling rate.

-A/D conversion characteristics: not less than 24bit;

-CE, FCC, IC, CCC and EX certification.

-Supports TCP/IP, MOUBUS 485 RTU

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Wireless Vibration Sensor

Wireless sensor features fast and easy installation, has been widely applied on non-critical machinery. Adopted different communication technology, wireless sensor can be selected by various requirements. Wireless sensor measures trial-direction vibration and a temperature in one, not only collect value, but also according to the setting to collect waveform, as well as temperature.

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Portable Device

Portable device for on-site equipment inspection management, is an “offline” data collection system. Collected data can be imported into the enterprise database management system. It is an auxiliary tool for standardizing and informationizing the equipment management of enterprises. It performs offline monitoring of equipment without online monitoring systems and can seamlessly integrate with online monitoring systems to build a unified monitoring platform.

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BH5011 Accelerometer sensor

Product Model

BH5011-010-VS

BH5011-080-VS

BH5011-500-VS

Unit

Measurement Range

±10

±80

±500

g,peak

Sensitivity±10%

500

100

10

mV/g

Frequency Response±5%

0.3-4000

1-7000

1-7000

Hz

Temperature Response:

-55~+125℃

±10

±10

±10

%

Nonlinearity

±1

±1

±1

%FSO

BH5031 Dual-output sensor

Product Model

BH5031-050-VL

BH5031-500-VL

Unit

Measurement Range

±50

±500

g,peak

Sensitivity±10%

100

10

mV/g

Frequency Response±5%

1-5000

1-8000

Hz

Temperature Response:

-40~+120℃

±10

±10

%

Nonlinearity

±1

±1

%FSO

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Stepless Capacity Control System (BHSCCS for short) is designed for reciprocating compressors and utilizes a partial-stroke, top-opening inlet valve. The system adopts a hydraulic system to control the mechanical unloader to press open the suction valve, control the compressor discharge volume by controlling the volume of air returning to the suction pipeline during the compression process, thus controlling the load of the unit to meet the demands of the production process on site, eliminating the return loss, effectively reducing the operating current of the unit under low load condition, and realizing the high efficiency and green operation of the unit.